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Sustainability at a lower cost in construction with 

Natural Development Ltd logo

A lightweight structural wall panelling system for internal and external applications.

70% LESS SITE CONSTRUCTION WASTE &

UP TO 40% LOWER COSTS

Lightweight EPS Cement Sandwich Panel

A pre-engineered and precast construction panel with fiber cement board on the outside, fiber cement board on the inside, and a core made of cement, fly ash, and  EPS with a total thickness of 6 inches can provide resistance to wind loads of 185 miles/hour. 

Here are the technical characteristics that contribute to its wind resistance:

 

  • Material Strength: The materials used in the panel, including fiber cement, cement, fly ash, and polystyrene, have the necessary strength to withstand wind loads exceeding local regulations. Fiber cement is known for its durability, while the core material (cement, fly ash, and polystyrene) provide structural integrity together with a steel interlocking system and tubular structure.

  • Thickness: A total thickness of 6 inches provides a robust barrier against wind pressure. The thickness helps distribute the load and increases resistance to deformation and deflection.

  • Core Insulation: The polystyrene (EPS) core acts as insulation and can provide added structural stability when mixed with cement. It contributes to the overall energy efficiency of the panel and can help maintain the panel's strength under varying temperature conditions.

  • Fastening System: A secure, marine-grade galvanized and well-designed tubular and fastening system, such as screws and anchors, is essential to ensure that the panel remains firmly attached to the structure during strong winds.

  • Load-Bearing Capacity: The panel is designed to support the loads imposed by wind pressure, including wind uplift, wind shear, and lateral loads. It meets or exceed local building codes and standards for wind load resistance.

  • Moisture Resistance: Wind-driven rain can be a concern. The panel is designed to resist moisture penetration, preventing water damage and maintaining its structural integrity. In addition waterproofing materials will be installed during the finishing phase.

  • Panel Geometry: The panel's design, including its shape, interlocking system, and edge details, can affect its wind resistance. An aerodynamic or interlocking design help the panel withstand wind pressure and minimize wind-driven moisture infiltration.

  • Testing and Certification: Panels undergo testing for wind resistance, including tests for wind uplift and impact resistance. The panels have been certified and rated for their ability to withstand various wind loads, typically measured in pounds per square foot (PSF) or pascals (Pa).

  • Engineering Evaluation: Each project will have its unique architectural and engineering drawings generated by a local architect and engineer, which will be presented to planning for approval.

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DESCRIPTION & SPECIFICATION

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PRODUCT OVERVIEW

​

• 100% Eco-Friendly - No Wood, Sustainable Made 100% From Mother Earth's Crust Minerals.  Exceeds Al-Energy Star, LEED, Title 24, Green, CBC, and US National Energy Standards.

• 10% Customizable -Any Size, Any Shape, Any Style, Any Color, Any Finish.

• Every 1,000-Square Feet Takes 10 Unskilled Workers 3 Days to Construct A "Full

  House" (walls, floors, ceilings, beams, roofs, windows, doors, partial plumbing/electrical).

• PVC Plumbing and Electrical Are Prefabricated into Our Panels, Based on your

  Home's Design, Saving Thousands of Dollars In Labor & Materials During Assembly.

• Fire-Proof, Earthquake-Proof, Waterproof, Hurricane-Proof, Insect/Rot/Mold-Proof.

                                                            ----------

STRUCTURAL LOAD: Each individual (1.97' x10.17' Foot) Panel Is Engineered to Withstand Over 9-Tons (18,000-Lbs) of Load and Forces in all Directions, using Q235/A36 Steel Frames. 

EARTHQUAKE PROOF: Rated to Withstand Earthquakes Over 9-Richter. 

FIRE-PROOF: Class A- Type 1Construction = Noncombustible Material (Concrete &Steel). 

WIND: Exceeds Dade County Florida Hurricane Wind Ratings - exceeds 185 mph Winds.

SOUND: Less -60-db Decibels - (exceeds concrete brick foam alone), by a combination of layers. 

WATER: Near-zero water absorption - No Water Deformation or Damage - Silicone Paint Seal.

INSULATION: Highest Thermal Insulation Value on The Global Market; 5.75" Thick Exterior Wal Panel = R-20 (5.12" of Concrete-Foam), 3.75" Interior Wal / Ceiling Panel / Floor / Roof Panel =R-18 (3.12" of Concrete-Foam). 

CEMENT FIBER BOARD SKIN: Our Panels Are Sealed with 3/8th inch (8mm) Thick Boards.

PEST, ROT, and MOLD-FREE: Our Panels and Framing Systems Are 100% Wood-Free, Meaning They Are Fully Resistant To Insects, Rot, and Mold Growth.

LIFE SPAN: Engineered To Exceed the Life of Brick, Concrete, Steel, and Wood Homes. 

EXTRA STRUCTURAL FRAMING SUPPORTS: We use Industrial Grade Q235/A36 Galvanized Steel H-Beams and Lighter Grade Steel Beams for Additional Structural Support

HIGHEST QUALITY: In Every Category, the Panels Exceed the Standards of Wood, Steel, Brick, and Concrete. We achieve this goal by combining the best of building materials in exactly the right proportions. We also beat other building material costs by 50%, and time to build by 70%.

MEP: Any Form of Plumbing can be Pre-Engineered Into our Panels. PVC, Metal, Flexible, or Chases. Makes for Quick Easy Connect On Site. Or Pulling Flexible PEX Piping. SCH-40/80 White Water PVC Pipes. Black SCH-40 Drains & Vents. Architect &Engineer MEP Designed.

Cut Panels to Access PVC Anytime.

Key Benefits

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6 DAYS SUPERSTRUCTURE INSTALLATION FOR A 2,800 SF HOUSE
PRODUCT PRESENTATION IN USA

MEP

Any Form of Plumbing can be Pre-Engineered Into the Panels.

PVC, Metal, Flexible, or Chases. Makes for Quick Easy Connect On Site.

Or Pulling Flexible PEX Piping. SCH-40/80 White Water PVC Pipes. Black SCH-40

Drains & Vents. Architect &Engineer MEP Designed.

Cut Panels to Access PVC Anytime.

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WINDOWS & DOORS

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Windows profiles are 80 millimeters thick with thermal break, they are framed and Use Steel Slots Track Beams To Quick Lock Directly Into Our Panels For Quick, Highly Secure, Error-Free Installation.

ENERGY STAR COMPLIANT

EUROPEAN OR AMERICAN STYLE FRAMES HIGHEST THERMAL RATINGS

IMPACT SECURITY GLASS

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Doors are pre-framed and use steel slots to quick lock directly into our panels for quick secure, error-free installation.

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COMPARISON

6 DAYS SUPERSTRUCTURE INSTALLATION FOR A 1,780 SF HOUSE
EXECUTED PROJECT IN THE PHILIPPINES (TYPHOON PRONE AREA)

Natural Development Ltd - Pre-engineered Building Structure Installation

Natural Development Ltd - Pre-engineered Panels Insulation

Ask for our Detailed R - Value Schedule

EXECUTED PROJECTS AROUND THE WORLD WITH THE SANDWICH PANEL SYSTEM

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I worked with this system on another island and it works very well.

Nicholas

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